@norbauer As far size goes, I think it's mentioned earlier in the thread that after making some cardboard mockups, I had estimated 4"x10" and then someone posted that @JoeRalat had made replicas of the green/blue versions based on an auction that I had missed. The auction description confirmed the size that I had come to.
Here is the green card next to an orange one in the stand.
I've been going over the graphics you posted and it looks like I got everything really really close! The couple tiny places I had to guess on were still pretty close. Can't wait to go in and tighten everything up with this new info. Thanks a million. I love knowing that something is going to be 100% correct with no guesswork. A great relief off my OCD brain.